Ecoat Boot Camp: Electrocoat Basics

Identification: BC-01

An introduction to the electrocoat process and the "opposites attract" theory, chemistry and components of the bath, and advantages and limitations of the technology. Anionic/cationic electrocoat and the four types of coatings are defined and compared. Maximizing system efficiencies minimizing operating costs are also discussed. Boot Camp Sponsors: ACT Test Panel, Assured Testing Services, George Koch Sons, LLC, Henkel Corporation, Products Finishing Magazine and Therma-Tron-X Inc.


Ecoat Boot Camp: Pretreatment Chemistry/Basics

Identification: BC-02

Innovations in thin film conversion coating (zirconium) technology is explained n great detail as well as some cost savings tips. Sponsors: ACT Test Panel, Assured Testing Services, George Koch Sons, LLC, Henkel Corporation, Products Finishing Magazine and Therma-Tron-X Inc.


Ecoat Boot Camp: Equipment Considerations

Identification: BC-03

Learn about the components of an ecoat tank, including circulation, electrical, and anolyte/catholyte systems. Ultrafiltration is discussed as well as post rinses, dehydration zones and ovens, all from a perspective of process efficiency. Sponsors: ACT Test Panel, Assured Testing Services, George Koch Sons, LLC, Henkel Corporation, Products Finishing Magazine and Therma-Tron-X Inc.


Ecoat Boot Camp: Material Handling Considerations

Identification: BC-04

The most commonly used conveyor systems - continuous (monorail and power and free), indexing and programmed hoist - are evaluated from a perspective of production efficiency, floor space requirements, part size and configuration, maintenance, and cost. Sponsors: ACT Test Panel, Assured Testing Services, George Koch Sons, LLC, Henkel Corporation, Products Finishing Magazine and Therma-Tron-X Inc.


Ecoat Boot Camp: Production Efficiency

Identification: BC-05

This session addresses racking of parts to move through the system, including loading and unloading. Rack features and design for different types of parts are discussed, along with the importance of rack maintenance. Sponsors: ACT Test Panel, Assured Testing Services, George Koch Sons, LLC, Henkel Corporation, Products Finishing Magazine and Therma-Tron-X Inc.


Ecoat Boot Camp: Process Control

Identification: BC-06

Effective process control begins with charting results of any and all operating parameter changes over time. Parameters can include voltage, temperature, conductivity, P/B, ph and UF flux rate; undesirable deviations can be caught and corrected through careful monitoring before they wreak havoc on your system. Sponsors: ACT Test Panel, Assured Testing Services, George Koch Sons, LLC, Henkel Corporation, Products Finishing Magazine and Therma-Tron-X Inc.


Ecoat Boot Camp: Testing

Identification: BC-07

The focus is on three main categories of performance criteria: appearance, physical properties and durability, including weathering and corrision resistance. Testing methods for various defects are presented. Sponsors: ACT Test Panel, Assured Testing Services, George Koch Sons, LLC, Henkel Corporation, Products Finishing Magazine and Therma-Tron-X Inc.


Ecoat Boot Camp: Preventative Maintenance

Identification: BC-08

A discussion of general preventive actions to avoid equipment problems is followed by a deeper dive into circulation, anolyte and ultrafiltration systems. The session ends with a discussion of bacteria - how to remove and keep it out of your system. Sponsors: ACT Test Panel, Assured Testing Services, George Koch Sons, LLC, Henkel Corporation, Products Finishing Magazine and Therma-Tron-X Inc.


Ecoat Boot Camp: Advanced Electrocoat Troubleshooting

Identification: BC-09

Learn about the troubleshooting process to discover the source of product flaws and defects. Examine actual panels with finishing defects. Sponsors: ACT Test Panel, Assured Testing Services, George Koch Sons, LLC, Henkel Corporation, Products Finishing Magazine and Therma-Tron-X Inc.


Ecoat Boot Camp: Pretreatment - Thin Film

Identification: BC-10

A comprehensive look at pretreatment stages including cleaning, conversion coating, surface conditioning, post treatment and rinsing. Also discussed are equipment and process design considerations, including control points, to keep your system operating at optimum levels. Innovations in conversion coating technology are explained. Sponsors: ACT Test Panel, Assured Testing Services, George Koch Sons, LLC, Henkel Corporation, Products Finishing Magazine and Therma-Tron-X Inc.